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Fast-track
fastening
Want
to improve fastening speed by as much as 300 percent? Consider
gas-powered tools for shooting pins.
Fastening
to concrete, block, or steel can be difficult, expensive and time
consuming. “That’s why gas-powered fastening systems have gained
a strong foothold in the commercial drywall trade,” says Jim Walz,
market manager for drywall systems at ITW Ramset/Red Head, which
makes the TrakFast fastening system.
“For
the past ten years, drywall contractors have found that using
TrakFast increases productivity by saving on labor costs, the
biggest variable of any project.
“As
other trades have watched how quickly drywall contractors are able
to finish jobs, they too have looked at ways of using the TrakFast
system in their jobs,” he says. Today, furring strip installers to
concrete and block, exterior lathers, and foundation waterproofing
contractors have also found ways to integrate the TrakFast system
into their work.
Gas
vs. powder-actuated tools
It
takes a tremendous amount of force to drive a fastener into concrete
or steel. Powder-actuated tools will shoot a pin into the work
surface, using a gunpowder load. “Gas powered tools use a fuel
cell and a battery to drive what is actually an internal combustion
engine. The energy produced by the fuel ignition drives the piston
assembly into the fastener, and the fastener into the work
surface,” says Walz.
Powder-actuated
tools should be cleaned every week. “Because the fuel burns
completely, TrakFast tools do not need cleaning for 50,000 to 60,000
shots,” he says.
Change
how you work
“The
tool has allowed work crews to rethink how they do their jobs,”
Walz says. “Before, drywall crews would lay out one room at a time
and shoot that down before moving on. Now, they choose to layout and
shoot many rooms; sometimes a whole floor.
“Because
the tool is easy to use and requires no licensing, foreman are
comfortable letting apprentices use the tool. That allows skilled
personnel to do work that requires more experience,” he adds.
Built
for drywall contractors;
use expands to other trades
The
original gas-powered TrakFast tool was designed for fastening
drywall track to concrete, block or steel using 1/2"- and
3/4"-long fasteners. In 1997, the tool was changed so it could
fasten deep-leg channels.
“Contractors
were complaining the tool could not reach down into deep-leg track
that was becoming more prevalent on jobsites. We redesigned the tool
so that it could be used in the narrow 1 5/8" by 2" high
track,” says Walz.
“We
also changed the tool’s magazine to accept 1 1/2"-long
fasteners,” Walz points out. “This allowed those trades to use
the TrakFast system on their jobs.”
Contractors
who fasten furring strips to concrete or block walls also saw the
tool’s potential, which helped lead in the development of longer 1
1/4" and 1 1/2" fasteners. “The operator can install up
to five pins with the unit in the same time it takes a
powder-actuated tool user to install two,” he says.
With
an accessory, the tool can attach expanded metal lath to concrete or
block walls. Here, a round adapter attaches to the nose of the tool
so metal washers can be inserted into the adapter. When the user
engages the tool against the work surface and pulls the trigger, the
fastener penetrates and pinches the washer and the lath to the
concrete or block creating a solid, tight attachment to the
substrate.
The
most recent trade to adopt this fastening system is foundation
waterproofing. Two Canadian companies, Cosella Dorken Products Inc.
and Big-O Inc., market waterproof barriers for foundations. They
recommend the gas-powered TrakFast tool, fasteners, and a special
nosepiece to attach their material to foundation walls.
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Coming
competition
Although ITW Ramset’s TrakFast has been the only gas-powered
fastening system, Powers Fasteners is actively test-marketing
Trak-It, a pin and fuel cell system designed to work with its
own gas-powered system as well as ITW Ramset’s TrakFast
tool.
"The
pin we are testing is a rolled-point pin. Our tests show we
achieve higher load values in concrete and better steel
penetration when compared with competitive systems. Another
important feature is the plastic collation used in our strip.
We use less plastic that prevents jamming in the front of the
tool. This is a common problem with collated nail
systems," says Leonard Colasuonno at Powers Fasteners. |
Published in the
September/October 2001 issue
of Contractor Tools and Supplies
magazine.
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