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Hand protection

New glove styles make it easy to leave them on

How many times have you witnessed a hand injury on your jobsite? How many scars do you have on your hands from cuts, scrapes, burns and impacts from personal wear and tear on the job?

It’s an all-too-common occurrence. The Consumer Products Safety Commission reports that annually, more than 115,000 Americans need emergency room treatment from injuries related to hand tool use.

A review of these injuries reveals that hand injuries are typically traced to improper use or maintenance of hand tools. The most common causes are improper tool use, lack of protective gloves or using inappropriate accessories with the tool. Typical injuries are puncture wounds, severed fingers, broken bones and bruises.

Tools on steroids
As manufacturers refine hand and power tools to produce more power and performance, that increase in performance can also increase the user’s risk of injury if the tool is used incorrectly, says Eric Jaeger, biomedical engineer at Ironclad, a performance glove manufacturer. “Tools today deliver more performance than ever before,” he says. “Professional grade tools can be heavier, are more powerful and can require more skill to operate. The risk of injury is higher.”

Hand protection can greatly reduce injuries that result from tool use, especially gloves that are more task-specific than the old-fashioned cotton or leather glove styles. In fact, glove styles have evolved into a field with scores of styles that are designed and performance-matched to applications.

“Performance gloves have evolved tremendously in the last five years,” says Ed Jaeger, Ironclad president. “There has been a big education curve. The technology has been in equipment used in racing, baseball and football and is just being adapted to more mainstream occupations like construction. Workers think nothing of spending $150 for protective footwear. Why not consider better protection for your hands?”

OSHA requirements
OSHA requires employers to assess the hazards associated with every job, and hand protection is something that can be overlooked. From cuts to vibration dampening to improving grip, glove styles can help workers address the tasks that can cause hand injuries.

“Glove design is an iterative process,” explains Eric. “Glove designs get upgraded every year, based on user feedback in the field. We have 29 gloves styles in our line, each one resulting from user feedback,” he says.

Look for fit
Ed Jaeger says the main reason users get hand injuries, even when their employers mandate glove use, is because the gloves don’t fit well and inhibit hand and finger movement needed to do the job. “Most workers use gloves that are cumbersome and sloppy. Durability is not as big of an issue as comfort and usability,” he says.

“For example, cut-proof gloves were designed in such a way that it was more like wearing an oven mitt. Workers ended up removing them, and as a result, getting cut from handling sharp material. A more supple glove offers the dexterity and protection they need, so they will continue to wear it,” he says.

To get a proper fit, rely on the glove manufacturer’s sizing chart. A glove that doesn’t fit correctly will compromise the protection it offers.

There is one other benefit to wearing task-specific performance gloves; Jaeger calls it the “cool factor.”

“When workers wear these gloves, they often get noticed by other workers. When the gloves are comfortable, fit well and help them do their jobs better, they create a buzz on the jobsite.

“Many times, workers wearing these gloves become disciples of them. They even volunteer to test new styles we develop that include the suggestions they make,” Eric concludes.

Five-finger discount

Glove cuts workers’ compensation premiums for glass installer

You could say Minnesota-based Harmon Glass‚ the largest U.S. full-service building glass installation, maintenance and renovation company, was on the cutting edge three years ago, but not in a good way. Workers handling glass during preparation and installation were suffering too many cuts to the hands. And like a five-finger discount, the losses were bleeding money from the company’s bottom line.

Cuts to the hand are one of the most frequent types of recordable hand injuries in construction and manufacturing. Although most hand injury claims appear to be relatively insignificant, safety professionals at Harmon Glass found the impact of these injuries had a dramatic effect on its business.

“The perception of these claims as relatively minor incidents just isn’t accurate,” says Allan Burke, executive safety manager at Harmon Glass. “Even a single stitch in the hand constitutes a recordable injury, and a couple years ago, our accident injury rates were going up as a result of the spike in incidents,” he says.

Harmon Glass bids for work, and the contractors it works for are very interested in the company’s recordable injury rate. “If we are starting to creep up or go over the SIC code average, they don’t take highly to it. We have lost jobs because our injury rate is higher than what our SIC code average would be,” says Burke.

Problem identified
When millions in lost potential revenue were traced back to accident rates, Burke says the company was bleeding more than just medical costs with each hand injury. On average, each recordable hand injury cost the company more than $10,000, with only $250 of that cost directly related to the medical costs of stitching and treating the wound.

In response to the injury spike, Burke implemented a company-wide mandate requiring all installers to use performance gloves. That affected approximately 750 field and shop employees across the country.

Installers began wearing Ironclad’s Box Handler gloves, which have a silicone-based, super-tacky palm and fingertips. This glove design gives employees superior control when handling materials like glass, metal, wood or cardboard.

After a year of performance glove use, Harmon Glass employees realized a dramatic reduction in cuts to hands, reducing hand injuries by more than 66 percent. This reduced the company’s accident rating to 5.2, which is well below the SIC code average rating of 7.5. That reduced its workers’ compensation premiums from $2 million to $750,000 annually.


Glove anatomy
Today’s performance gloves are much more than leather and/or cloth sewn together. Natural and man-made materials are engineered into a system that’s built for comfort, dexterity and protection.

This isn’t a complete list of glove features and materials. New styles are being introduced fast, so look at what’s available at your distributor. You’ll be surprised by how many styles are designed specifically for construction applications. Here’s what you’ll find in many styles of performance gloves:

Palms
Depending on the glove, you’ll find goatskin leather for comfort and durability, staying supple even after repeated washing. Synthetic leathers may also be used because they are breathable and hold up to tough use and many washings.

Other gloves use highly abrasion-resistant materials for jobs such as framing or handling concrete block. For extreme applications, rubber may be bonded to a synthetic leather for even greater palm protection. For material/box handling, silicone is impregnated on synthetic leather, offering a tacky surface for greater gripping. Palms may be reinforced or padded with other materials to dampen vibration and increase wear at critical points. Surface treatments may be used to help repel oil, water and heat.

Others have a texture on the palm that interlocks with a grip material wrapped onto a tool. It creates an excellent grip, reducing the pressure the user needs to exert to maintain tool control.

Fingers
Fabric selection and finger assembly can greatly influence dexterity with the glove. A roll-top fingertip construction eliminates fingertip seams for greater dexterity.

Knuckle protection may be sewn into the fingers, using various materials – even Kevlar. Abrasion-resistant, yet highly stretchable fabrics may be used in the finger sides for greater dexterity. Some gloves leave the thumb, pointer finger and middle finger or all five fingers exposed for fine-touch tasks. Material handling gloves incorporate silicone or other treatments to improve grip. Other gloves have reinforced fingers for greater durability.

Palm tops
Depending on the application, this may be made of the same material as the palm or a stretchable, breathing fabric that helps pull moisture away from the skin for greater comfort. For cold-weather wear, it may be an insulated windproof material for warmth. Reinforcement may be added for greater hand protection. Some gloves have a terry cloth section on the upper palm so workers can use it to wipe sweat off their brow.

Cuffs
The job-specific cuffs are designed to protect the wrist and help keep the glove comfortable. Many have hook-and-loop style closures for easy donning and a secure fit once it’s on. Some have a gauntlet style cuff which offers greater wrist protection.

Some have a pull-tab that allows the user to tug the glove on and off easily. Others provide double-wrapped wrist support for carrying jobs.

Published in the January/February 2006 issue of Contractor Tools and Supplies magazine.

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